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Leaf chains are actually steel chains using a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have specific features such as high tensile strength for each section area, that enables the design of smaller mechanisms. There are A- and B- kind chains in this particular series and both the BL6 and AL6 Series have the same pitch as RS60. Lastly, these chains cannot be powered with sprockets.
In roller chains, the link plates maintain a higher fatigue resistance because of the compressive stress of press fits, yet the leaf chain just has two outer press fit plates. On the leaf chain, the maximum permissible tension is low and the tensile strength is high. Whenever handling leaf chains it is essential to consult the manufacturer's instruction manual so as to ensure the safety factor is outlined and utilize safety measures always. It is a better idea to exercise extreme care and use extra safety measures in applications wherein the consequences of chain failure are serious.
Higher tensile strength is a direct correlation to the utilization of much more plates. As the utilization of a lot more plates does not enhance the most allowable tension directly, the number of plates could be limited. The chains need regular lubrication as the pins link directly on the plates, generating a very high bearing pressure. Using a SAE 30 or 40 machine oil is normally advised for most applications. If the chain is cycled over 1000 times each day or if the chain speed is more than 30m for each minute, it will wear really rapidly, even with continuous lubrication. So, in either of these situations using RS Roller Chains would be a lot more suitable.
The AL-type of chains should only be used under certain conditions like for example if wear is really not a big issue, if there are no shock loads, the number of cycles does not exceed 100 daily. The BL-type will be better suited under various situations.
The stress load in parts will become higher if a chain using a lower safety factor is chosen. If the chain is also used amongst corrosive conditions, it can easily fatigue and break extremely fast. Performing frequent maintenance is important when operating under these types of situations.
