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Forklift batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The lift truck nameplate will state the right truck voltage, the highest amp-hour capacity as well as the least battery weight. The forklift Operating Manual would also have the right battery information intended for the forklift.
There are two base kinds of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not need any added water. Sealed batteries on the other hand use a chemical reaction so as to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added frequently so as to ensure the right electrolyte level within the battery.
The majority of forklift could accommodate a wide range of battery sizes. The battery must be chosen to fit inside the dimensions of the battery compartment. Most battery companies could supply a battery listing of right sizes which are suggested for your specific lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the forklift capacity is based on the battery being a specific least weight. Abide by the details specified on the forklift nameplate to guarantee you are utilizing a battery which meets minimum weight specified.
Battery chargers have to be exactly matched to the specific battery being charged. It is imperative to ensure the charger has enough amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery so as to guarantee the most efficient charging. Previous to commencing the charging cycle, make certain the battery is first connected to the charger. Always verify the battery details like for example the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check to see if the right kind of charger is being used to be able to charge the battery. Most of the newer chargers can safely charge numerous kinds of batteries and will thusly be labeled as capable of accepting all batteries. Using an older charger, for instance to charge only flooded batteries could be unsafe if used for sealed batteries and damage to both battery and charger would happen. It is important to initially check the instruction plate on the charger to be able to be positive it can accept the type of battery you wish to charge.
For flooded batteries, it is crucial to just add the necessary requirements of water after the battery has been charged. This practice will stop the spattering of electrolyte out of the battery when it is being charged.
Guidelines utilized for enhancing the battery's life include: maintain the fluid levels for flooded batteries and keep all types of batteries spotless. One more rule to follow is once charging the battery to full capacity; let it to rest for approximately an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge so as to keep all the cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
Electric forklifts could be equipped with a vast variety of devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm so as to give notice once the battery has been discharged to a present level. There are more straightforward gas gauge meters offered as well. Utilizing such monitoring devices would help prevent truck and battery damage from severely discharging the battery throughout use.
