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Unavoidably, forklift components will eventually wear out and need replacing. The option of buying new components could become expensive so one more idea is to acquire used parts. This can save a lot of money in the end. It is a great idea to acquire used lift truck parts which have been remanufactured. These components will ensure that you are getting components which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a cheaper method in general as opposed to rebuilding. With rebuilding components, only the parts which are worn out or broken get replaced, which means that other wearable parts could break down soon after acquisition.
Remanufactured parts are cleaned after being taken apart and have the unusable parts changed. This technique can offer the best assurance for second-hand parts. All wearable components are replaced regardless of age or wear which is one more reason why reproduced components on the whole run so much better. Any component within the part is new and this provides much longer life to the used part. Based on the forklift parts that are being redone, the cleaning process and the complete remanufacturing process would vary.
Testing and Replacing Components
After complete disassembly, the engines are oven cleaned. Different parts of the engine like for instance rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are one more item which is oven cleaned after being disassembled. The transmission is then pressure washed. A comprehensive examination is performed to be able to check for any cracks. Seals, bearings and bushings are all replaced. Normally, the replacement components used on transmission parts meet OEM specifications.
Wearable components
Certain parts like for instance the alternator, the water pump, torque converters, the starter and steer axles can obtain longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can likewise be reproduced with replacing all aged and worn out parts. Not like various lift truck parts the control card could only have the worn and aged components replaced.
OEM Specs
Remanufactured components are comprehensively checked upon reassembly to ensure they are in top condition previous to being sold. It is vital when acquiring remanufactured parts to be sure they have undergone the proper testing and inspection procedures. On certain larger components like for example steer axles, engines and transmissions, OEM specification replacement components should be utilized.
The lift truck dealer can ensure that the parts they have reproduced meet the OEM specifications. This will likewise guarantee the components meet industry standards. Many details go into remanufacturing used components. This attention to detail provides more serviceability out of reproduced parts than the parts that were only rebuilt.